Gear Manufacturing & Precision Machining
VIEW SPECIFICATIONS
We specialize in delivering high-performance precision machining and gear manufacturing solutions for industries that demand accuracy, durability, and efficiency.
Whether you need custom-engineered gears, high-precision machined components, or complex multi-axis machining, our state-of-the-art facilities and skilled engineers ensure that every part meets the highest quality standards. With a combination of advanced CNC technology, manual craftsmanship, and strategic partnerships for specialized grinding, we produce components that excel in performance and reliability.
- Gear Hobbing – CNC and manual hobbing for spur and helical gears
- Gear Shaping – Producing high-precision gear teeth with shaping capabilities
- Gear Tooth Grinding – High-precision finishing to ensure smooth operation, reduced noise, and enhanced durability
- Spur & Helical Gear Production – Crafted for high-performance applications
- Wire EDM – High-precision cutting for intricate components
- 2-Axis Lathe Operations – Precision turning for symmetrical parts
- 5/6-Axis Mill/Turn Machining – Multi-axis machining for complex geometries
- Cylindrical Grinding (ID/OD) – Internal and external grinding for superior surface finishes
- Surface Grinding – Reciprocal and rotary grinding for smooth, flat surfaces
- Plastics & Nylons (Steel core option available)
- Carbon & Heat-Treated High Carbon Steel (With nitriding options)
- Brass & Bronze
- Inconels & High-Alloy Exotics (Continually expanding our expertise in complex materials)
Pre- and Post- Hardening Machining Services are available for almost all materials, ensuring optimal precision and durability at every stage of your project.
SPECIFICATIONS
Gear Manufacturing
- Spur Gears: Up to 20 inches in diameter, AGMA 2000 Class 12 precision, Pitch 3-15
- Helical Gears: Up to 20 inches in diameter, AGMA 2000 Class 12 precision, Pitch 3-15
Machining Specifications
- Wire EDM – High-precision electrical discharge machining for complex geometries and intricate components up to 19” in height.
- Lathe Capacity – 2-Axis turning for symmetrical and precision-machined components
- Mill/Turn Capacity – 5 and 6-axis capabilities for complex parts
- Grinding Capabilities:
- Cylindrical Grinding: For superior concentricity and smooth finishes, and tight GD&T. Micron-level precision grinding is available.
- ID grinding: for parts with exceptional GD&T requirements.
- Reciprocal Surface Grinding: Provides flatness and uniform surface texture
- Rotary Surface Grinding: Ensures high precision and efficient material removal
PRS is committed to delivering top-tier gear manufacturing and machining services tailored to meet your exact specifications. Contact our experts today to discuss your project requirements!
Connect with
PRS Experts
Questions? Tough challenge? Need a second opinion? The PRS experts are here to guide you to your next-level engraved or precision roll solution. Set up a consultation today!