Gear Manufacturing & Precision Machining

VIEW SPECIFICATIONS

We specialize in delivering high-performance precision machining and gear manufacturing solutions for industries that demand accuracy, durability, and efficiency.

Whether you need custom-engineered gears, high-precision machined components, or complex multi-axis machining, our state-of-the-art facilities and skilled engineers ensure that every part meets the highest quality standards. With a combination of advanced CNC technology, manual craftsmanship, and strategic partnerships for specialized grinding, we produce components that excel in performance and reliability.

Gear Manufacturing Capabilities:
  • Gear Hobbing – CNC and manual hobbing for spur and helical gears
  • Gear Shaping – Producing high-precision gear teeth with shaping capabilities
  • Gear Tooth Grinding – High-precision finishing to ensure smooth operation, reduced noise, and enhanced durability
  • Spur & Helical Gear Production – Crafted for high-performance applications
Precision Machining Capabilities:
  • Wire EDM – High-precision cutting for intricate components
  • 2-Axis Lathe Operations – Precision turning for symmetrical parts
  • 5/6-Axis Mill/Turn Machining – Multi-axis machining for complex geometries
  • Cylindrical Grinding (ID/OD) – Internal and external grinding for superior surface finishes
  • Surface Grinding – Reciprocal and rotary grinding for smooth, flat surfaces
Materials We Work With:
  • Plastics & Nylons (Steel core option available)
  • Carbon & Heat-Treated High Carbon Steel (With nitriding options)
  • Brass & Bronze
  • Inconels & High-Alloy Exotics (Continually expanding our expertise in complex materials)

Pre- and Post- Hardening Machining Services are available for almost all materials, ensuring optimal precision and durability at every stage of your project.

SPECIFICATIONS

Gear Manufacturing

  • Spur Gears: Up to 20 inches in diameter, AGMA 2000 Class 12 precision, Pitch 3-15
  • Helical Gears: Up to 20 inches in diameter, AGMA 2000 Class 12 precision, Pitch 3-15

Machining Specifications

  • Wire EDM – High-precision electrical discharge machining for complex geometries and intricate components up to 19” in height. 
  • Lathe Capacity – 2-Axis turning for symmetrical and precision-machined components
  • Mill/Turn Capacity – 5 and 6-axis capabilities for complex parts
  • Grinding Capabilities:
    • Cylindrical Grinding:  For superior concentricity and smooth finishes, and tight GD&T. Micron-level precision grinding is available.
    • ID grinding: for parts with exceptional GD&T requirements.
    • Reciprocal Surface Grinding: Provides flatness and uniform surface texture
    • Rotary Surface Grinding: Ensures high precision and efficient material removal

PRS is committed to delivering top-tier gear manufacturing and machining services tailored to meet your exact specifications. Contact our experts today to discuss your project requirements!

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PRS Experts

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